Course contents
Practitioner · Course 1: CAD for Pattern and Marker · Lesson 3 of 5

Grading a digital pattern across a size run without redrawing it by hand

Level: PractitionerTime: 45 minutesOrder used: Cedar & Co.'s own domestic Make to Stock style, sourced from Delta Garments on open accountTool: CAD pattern and marker worksheet
For a domestic buyer, a pattern maker, a CAD operator, or anyone grading a digital pattern across a size run without redrawing it. Lesson T25-C01-L02 is useful background, not required. Figures are teaching examples in centimetres.
Domestic brandCedar & Co., 12 shops, Make to Stock
SupplierDelta Garments, open account
Style being gradedCedar & Co.'s own style CC-114, base size M
Size runS, M, L, XL
Grade ruleBase size M plus or minus a fixed increment per size step
What this lesson measuresHow a CAD system produces every size from one base pattern
02Opening

This page explains how a CAD system produces every size in a size run from one digital base pattern and a fixed grade rule, without a pattern maker redrawing a single size by hand

This page is for a domestic buyer, a pattern maker, a CAD operator, or anyone who needs to understand how grading works once a pattern is digital. This lesson mainly teaches the product flow: turning one base-size digital pattern into a complete, correctly-scaled size run.

Cedar & Co., a domestic brand with 12 shops sourcing on open account from Delta Garments, holds its own T-shirt style CC-114 as a digitized base pattern in size M. A buyer new to CAD grading tends to assume each size still needs its own separate drawing. In fact a CAD system applies one fixed grade rule to the base pattern automatically, producing every other size from the same digital file, in seconds rather than the hours manual grading with rulers would take.

03Before you start

What you need, and what this lesson does not cover

You need: lesson T25-C01-L02 is useful background but not required. A basic idea of what a grade rule is enough to start; Cedar & Co.'s own illustrative size-run figures are given in full below.

By the end of this lesson you can:

  • explain how a CAD system produces a full size run from one base pattern and a grade rule;
  • state what a grade rule fixes at each point of measure, and why that value stays the same at every size step;
  • calculate a graded size's own point of measure from the base size and the grade rule;
  • identify why a wrong grade rule affects every size at once, not only one;
  • explain why grading in CAD still needs a person to set and check the grade rule itself.

Not covered here: digitizing a paper pattern (lesson T25-C01-L02), building a digital marker from a graded pattern (lesson T25-C01-L04), and assembling a complete CAD pattern and marker worksheet (lesson T25-C01-L05).

04Key terms

Words you will meet in this lesson

TermMeaning
GradingScaling a base pattern up or down to produce every size in a size range, following a fixed grade rule.
Grade ruleThe set amount added or removed at each specific point on a pattern, for each size step away from the base size.
Base sizeThe size a grade rule is applied to as the starting point for producing every other size in the range.
Size runThe complete set of sizes a style is produced in, such as S, M, L and XL.
Multi-size marker (ratio marker)A marker containing pattern pieces for several sizes together, laid out in the order's own size ratio.
Nested markerA marker whose pieces are arranged tightly, odd-shaped pieces fitted into each other's gaps, to reduce unused fabric between them.
Grading rulesThe tech pack section stating the base size and the grade rule applied to produce every other size in the range.
05Teaching
The rule

A CAD system grades every size in a run from one base-size digital pattern by applying a fixed grade rule at each point of measure, without a person redrawing any size by hand

Grading scales a base-size pattern up or down to produce every other size in a range. In a CAD system, a pattern maker sets a grade rule once, a fixed amount added or removed at each point of measure for each size step away from the base size, and the software applies that same rule automatically to generate every size. A person still decides what the grade rule itself should be; the CAD system only carries out the repeated scaling calculation across the whole size run once that decision is made.

Cedar & Co.'s own style CC-114, base size M body length: 72 cm. One size step's own grade rule: +2 cm per step. Size L body length: 72 + 2 = 74 cm
What you meet in real life

The same grade-rule-then-apply sequence appears whether a style has a narrow size run or a wide one, and whether the order is domestic or export

What can differThe shapes you will meetWhy it matters
A domestic Make to Stock style graded across four sizesCedar & Co.'s own style CC-114 is graded S, M, L, XL from a size M base pattern, using a fixed grade rule Cedar & Co.'s own pattern maker set once.A domestic brand reordering the same style every season regrades nothing after the first setup; the CAD system reapplies the same saved grade rule to every future cutting run.
An export order graded across a wider size runOrder A's own T-shirt is graded S, M, L, XL from a size M base pattern using its own fixed grade rule, matching the order's own size ratio of 1:2:2:1.A wider size run, or one with extreme sizes far from the base, tests whether a single fixed grade rule still produces a sensible fit at every size, since garments do not always scale in perfect proportion.
A style with different grade rules at different points of measureA point such as sleeve width may carry a smaller grade increment per size step than body length, since a sleeve fits differently than a torso does as sizes grow.Applying one single grade increment to every point of measure, instead of the correct value for each point, produces a garment that grows unevenly and fits worse at the sizes furthest from the base.
Grading a style with no prior paper history, drafted directly in CADA new Cedar & Co. style is drafted directly in a CAD system, with a grade rule set by the pattern maker from experience with similar past styles, since no paper grading history exists to check it against.A brand-new grade rule carries more risk of being wrong at first use, since there is no prior paper sample at other sizes to compare the digital result against before cutting a size run.
The case we follow

Cedar & Co. grades its own style CC-114 from a size M base pattern into a full S, M, L, XL run using one fixed grade rule per point of measure

Cedar & Co.'s own pattern maker sets a grade rule for style CC-114: body length changes 2 cm per size step, half chest changes 2.5 cm per size step, sleeve length changes 1 cm per size step. Starting from the base size M, digitized at body length 72 cm, half chest 53 cm and sleeve length 22 cm, the CAD system applies this grade rule automatically to produce sizes S and L directly, then L to XL by the same increment again, without the pattern maker drawing any of those three sizes separately.

Cedar & Co. style CC-114: graded from size M base using a fixed grade rulePoint of measureSM (base)LXLBody length70 cm72 cm74 cm76 cmHalf chest50.5 cm53 cm55.5 cm58 cmSleeve length21 cm22 cm23 cm24 cm
Every size in Cedar & Co.'s own CC-114 run is produced from the same base pattern by adding or removing the same fixed grade rule at each point, size step by size step. No size other than the base M was drawn separately.
The worked number

Calculating a graded size's own point of measure directly from the base size and the fixed grade rule, two size steps away

Base size M half chest: 53 cm
Grade rule for half chest, per size step: +2.5 cm
Size steps from M to XL: M to L, L to XL = 2 steps
Size XL half chest, calculated: 53 + (2.5 x 2) = 53 + 5 = 58 cm

A pattern maker never needs to draw size XL separately to know its own half chest measurement; the grade rule and the number of size steps from the base size are enough to calculate it directly, and the CAD system applies the identical calculation to every point of measure on every pattern piece at once.

The method

Four steps to grade a digital pattern across a size run correctly in a CAD system

  1. Confirm the base size pattern's own points of measure are already checked and correct, since grading multiplies any existing error across every other size.
  2. Set the grade rule at each point of measure, in the CAD system, using the style's own approved grading rules from its tech pack.
  3. Generate every size in the run using the CAD system's own grading function, applied to the checked base pattern.
  4. Spot-check at least one non-base size's own points of measure by hand against the grade rule's own calculation, confirming the software applied it correctly.
The trap

A common mistake is assuming a wrong grade rule will only affect the size where the error is noticed, not every size in the run

A common mistake is assuming that if a fit problem shows up in one size, only that size's own pattern needs correcting. Since every size in a CAD-graded run comes from the same base pattern and the same grade rule, a wrong grade rule at one point of measure affects every size that point applies to, not just the size where someone happened to notice the problem. What this costs Cedar & Co. is real: if the sleeve length grade rule is set at 1.5 cm per step instead of the correct 1 cm, sizes S, L and XL all carry the same sleeve-length error relative to the approved base size M, not only the one size a shop customer happened to return.

What actually needs correcting when one size's own fit is wrongCorrects only the size noticedLeaves the same error in every other sizeCorrects the grade rule itselfFixes every size in the run at once, from the base pattern outward
Correcting only the noticed size leaves the same grade-rule error in every other size. Correcting the grade rule itself fixes the whole size run at once.
06In plain words

Grading takes one pattern, drawn in one size, and scales it up or down to make every other size a style needs. In a CAD system, a person sets one fixed rule for how much each measurement point should grow or shrink at each size step away from the base size, and the software applies that same rule to produce every size automatically. Nobody draws size small or size extra-large separately; the software calculates each one from the base pattern and the rule. This is faster than drawing every size by hand, but it means a wrong rule affects every size at once, since they all come from the same starting pattern and the same calculation.

07Quick check
  • Grading scales one base-size pattern into every other size in a run, using a fixed grade rule at each point of measure.
  • A CAD system applies the grade rule automatically; a person still decides what that rule should be.
  • Cedar & Co.'s own CC-114 style grade rule adds 2 cm to body length, 2.5 cm to half chest, and 1 cm to sleeve length at each size step.
  • A graded size's own point of measure can be calculated directly: base value plus the grade rule times the number of size steps away.
  • A wrong grade rule affects every size in the run at once, not only the size where a fit problem is first noticed.
08Workplace scenario

A shop reports that Cedar & Co.'s own style CC-114 fits short in the sleeve only in size L, and the first response corrects only that one size's own pattern

A Cedar & Co. shop reports that several size L customers find style CC-114's own sleeve short. Omar, the owner, asks the pattern maker to look into it. The pattern maker opens the CAD file, adjusts size L's own sleeve length pattern piece directly on screen, lengthens it by 1.5 cm, and reports the fix as complete.

Here is the message the pattern maker sends to Omar:

Fix report, style CC-114. Adjusted size L's own sleeve pattern piece, added 1.5 cm to sleeve length. Issue resolved.

Does adjusting only size L's own pattern piece resolve the underlying problem? Decide before opening the answer.

Show decision

No, adjusting only size L's own pattern piece does not resolve the underlying problem if the sleeve length grade rule itself is wrong. Two facts missing from the pattern maker's message decide this.

First, if size L's own sleeve is short because the grade rule between M and L understates sleeve growth, then size XL, graded from the same rule one more step out, is short by an even larger amount, and this fix does not touch size XL at all. Editing one size's own pattern piece directly, rather than the grade rule that produced it, leaves every other affected size unchanged.

Second, a direct edit to size L's own pattern piece breaks the fixed relationship between the base size and every graded size, since size L's own sleeve pattern no longer follows the same grade rule as the rest of the range. Future regrading from the base pattern would silently overwrite this manual fix, since the CAD system has no record that size L was edited outside the normal grade rule.

The corrected fix should check the sleeve length grade rule itself against the base size's own approved measurement, correct the rule if it is wrong, and regenerate every size, not edit size L's own pattern piece in isolation.

09What it costs

What correcting only the reported size instead of the underlying grade rule costs Cedar & Co.'s own future cutting runs

Using Cedar & Co.'s own illustrative figures for style CC-114:

Sizes in the CC-114 run sharing the same sleeve length grade rule: S, M, L, XL = 4 sizes
Sizes still carrying the uncorrected grade-rule error after only size L's own pattern piece is fixed: S, XL = 2 of 4 sizes
Share of a future 400-piece reorder, at Cedar & Co.'s own standard size ratio, still cut to the wrong sleeve length if only size L is fixed: roughly half the order, since S and XL together typically make up close to that share of a balanced size ratio

Fixing one reported size while leaving its own grade rule wrong means roughly half of Cedar & Co.'s next reorder of style CC-114 is still cut to the same sleeve-length error, simply in sizes where no customer has complained yet.

10Working template

CAD pattern and marker worksheet: record a style's own base size, grade rule and every graded size's own resulting measurement

Open the course workbook's "Grading check" sheet. It lists a style's own base size point of measure, its grade rule per size step, and calculates each other size's own resulting value automatically, so a pattern maker can confirm the CAD system's own output before trusting it for cutting. Enter a different style's own base measurements and grade rule to see how the same calculation applies.

[Download the CAD pattern and marker worksheet](../../templates/T25-C01-cad-pattern-and-marker-worksheet.xlsx)

Download the CAD pattern and marker worksheet (Excel)

11Check yourself

1. Cedar & Co.'s own style CC-114 has a base size M body length of 72 cm and a grade rule of +2 cm per size step. What is size S's own body length, one size step below the base?

2. A shop reports a fit problem only in one size of a CAD-graded style. What does this most likely indicate about where the correction should happen?

12Glossary
ENARFRTRMeaning
GradingالتدريجGradationGradasyonScaling a base pattern up or down to produce every size in a size range, following a fixed grade rule.
Grade ruleقاعدة التدريجRègle de gradationGradasyon kuralıThe set amount added or removed at each specific point on a pattern, for each size step away from the base size.
Base sizeالمقاس الأساسيTaille de baseTemel bedenThe size a grade rule is applied to as the starting point for producing every other size in the range.
Size runمجموعة المقاساتGamme de taillesBeden aralığıThe complete set of sizes a style is produced in, such as S, M, L and XL.
Multi-size marker (ratio marker)ماركر متعدد المقاسات (بنسبة)Placement multi-tailles (au ratio)Çok bedenli pastal (oranlı)A marker containing pattern pieces for several sizes together, laid out in the order's own size ratio.
Nested markerماركر متعشِّق القطعPlacement avec emboîtement (nesting)İç içe yerleştirilmiş pastalA marker whose pieces are arranged tightly, odd-shaped pieces fitted into each other's gaps, to reduce unused fabric between them.
Grading rulesقواعد التدريجRègles de gradationGradasyon kurallarıThe tech pack section stating the base size and the grade rule applied to produce every other size in the range.
13Next

Lesson 1.4: Building a digital marker that hits a target fabric consumption

You now know how a CAD system grades a digital pattern across a full size run from one base size. The next lesson takes that graded pattern and shows how a CAD system builds a marker that hits a target fabric consumption before cutting begins. Back to the course map

14Ladder

RecognizeName what a CAD system needs to grade a pattern: a base size and a grade rule.
ConnectSee how Cedar & Co.'s own CC-114 grade rule produces sizes S, L and XL from the same M base pattern.
CompareWeigh correcting one size's own pattern piece against correcting the grade rule behind it.
DecideJudge whether a fit complaint in one size points to that size alone or to the grade rule shared by all sizes.